Application history of 3D scanning:
solving various tasks in real production facilities
solving various tasks in real production facilities
Reverse engineering, geometry control, non-contact measurements, creation of equipment for scientific experiments, virtual museums, product design and other applications of 3D scanners
Custom Adapter for Motorcycle LED headlights
Based on the factory motorcycle headlight, a modified one was designed and installed, which completely replaced the original
Task
Auto-moto service amrw.ru faced with the need to create an individual adapter for installing LED modules in the original motorcycle headlight. The key requirement was to preserve the factory building without any modification or interference with the original design.
Scanning the original headlight
Decision
The service specialists performed a complete disassembly of the headlight and performed a 3D scan of the native module using a stationary RangeVision Spectrum 3D scanner. The data obtained was used to design a new 3D model of a custom adapter that accurately took into account:
- Spatial location of attachment points
- All geometric features of the original design
- Requirements for subsequent 3D printing
Creating a solid-state model based on a 3D scan
Results
An optimized 3D model of the assembly was created, which was printed on an ABS plastic 3D printer and colored according to the customer's wishes.
Visualization of the redesigned part
The ready-made replacement unit perfectly matched the standard headlight mounts, while representing an independent spare part attached to the original design according to the "bolt-on" principle.
Final assembly of the headlight
The customer received modern LED lighting for the motorcycle with the ability to return to the factory configuration at any time.
A new headlight is installed on the motorcycle
The project demonstrated the effectiveness of using 3D scanning for reverse engineering of complex geometric objects, which opens up new opportunities for auto-moto customization without violating the original designs.
The material is provided t.me/stemhad
The material is provided t.me/stemhad
3D scanner in this project
Universal optical 3D scanner
Accuracy up to 0.04 mm
Resolution up to 0.05 mm
Accuracy up to 0.04 mm
Resolution up to 0.05 mm